We formulate 14 steps to customize the bow tie, each stage with strictly controls the quality. These processes are respectively source yarn, weaving, fabric inspect, drawing,cutting, sewing, ribbon ironing, button sewing, ironing,interlining, hand knotting, bowtie inspecting, packing and showing on our web.
Bowtie Custom Process
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1. Material
We will select the yarns from the warehouse according to the customer's different requirements of color and material.Usually there have hundreds of yarns for choice.
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2. Weaving
We have automatic imported woven machine, when the yarns on the machine, it takes a short time to weave the finished fabric, high-efficient and with nice quality.
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3. Fabric Inspect
After fabric is ready, we will arrange the professional quality inspectors to inspect the fabric and pick out the defects from the fabric to ensure the quality is prefect.
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4. Drawing
When clear all the defects, we will draw the cutting lines on the fabric according to different pattern orientation, to help the next cutting step will goes smooth.
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5. Cutting
We base on bow ties of size to cut fabric, then apart front and back cutting fabric to ensure correct shape.
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6. Sewing
We sew the cutting fabric to bow tie.
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7. Ribbon Ironing
We ironing the ribbon band, fit heat to not hurt fabric.
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8. Button Sewing
We put the button on neck band, then sew it after fixed position.
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9. Ironing
We iron the sewing fabric to keep bow tie shape.
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10. Interlining
3-layer folded lining makes the bow tie more three-dimensional.
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11. Hand Knotting
Knotted by hand, the middle knot is more symmetrical and the sewing is stronger.
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12. Bowtie Inspecting
Every inspection, remove defective bow ties.
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13. Packing
Manual packing, support box packing, opp bag packing, customized packing.
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14. Showing
Wearing a three-dimensional bow tie can often make you look more energetic and become the focus of everyone.